Roll Forming Machine for Drywall Profiles – Precision and Automation for Efficient Production

The OPM Roll Forming Machine is an advanced automated system designed for producing galvanized steel profiles used in drywall applications. This high-efficiency machine ensures precise fabrication of studs and tracks, offering an ideal solution for businesses that prioritize fast, high-quality production.

Equipped with cutting-edge technology and fully compliant with CE standards, the roll forming machine consists of a motorized decoiler, a coil centering system, motorized forming rollers, and a hydraulic system for accurate profile cutting. An advanced PLC manages the entire process, allowing remote configuration and monitoring of potential anomalies.

Customizable Roll Forming Systems for Drywall Production

Our roll forming machine is highly adaptable, offering flexibility for different production needs:

• Quick roller or complete tooling replacements to switch between different drywall profiles.
• Integration with additional hydraulic units for customized operations like notching or reinforcement.
• Manual or remote-controlled cutting lists, ensuring versatility and autonomy.

The production process begins with loading the coil onto the motorized decoiler. It then moves through the centering system and motorized forming rollers, ensuring millimeter-perfect accuracy. A squaring unit corrects any deformations, and cutting occurs at the desired length, with an on-the-fly cutting option to optimize cycle times.

DESCRIPTION OF AUTOMATIC ROLL FORMING MACHINE FOR DRYWALL

Discover a cutting-edge, CE-compliant automatic roll forming machine for drywall profiles. Our state-of-the-art equipment is engineered with precision and adheres to the highest industry standards. Boost your drywall profile production efficiency with our machine, strategically designed to be search engine optimized for those seeking automated solutions.

Roll forming Machine for Drywall- Key Features:

1. CE-Compliant Design: Our machine is built on an electro-welded and painted base, meeting CE regulations to ensure top-notch quality and safety.
2. Advanced Control System: The motorized profiling roller line is meticulously controlled by a PLC through an encoder, guaranteeing seamless operations and precise profile creation.
3. Versatile Functionality: Equipped with a motorized unwinder, tape centering system, hydraulic power unit, and more, our machine offers comprehensive features for diverse drywall profile requirements.
4. Workflow Optimization: The PLC, coupled with intuitive software, efficiently manages and optimizes the production workflow, ensuring smooth and error-free operations.
5. Remote Control Capability: Seamlessly control the profiler remotely through the PLC, providing flexibility and convenience in managing your production processes.
6. Customizable Operations: The profiler can be easily adapted with additional hydraulic units for specific profile operations, offering flexibility for varied production needs.

Roll forming Machine for Drywall- Workflow Sequence:

1. Data Input: Input processing details, such as length, profile type, and desired quantity into the PLC for automatic production initiation.
2. Autonomous Production: Alternatively, utilize a manually entered or remotely transmitted cutting list, empowering the machine to operate autonomously and enhance production efficiency.
3. Coil Processing: Specifically designed for coil processing, our machine handles coils with a maximum capacity of 2 tons, ensuring smooth operation and precise profile creation.
4. Precision Profiling: The centering system ensures accurate profiling, adjusting the tape’s position relative to the rollers as needed. A straightening unit corrects any deformations, guaranteeing consistently sized products.
5. Efficient Cutting: The dedicated cutting unit ensures precise cutting with standard advancement stop. Optionally, a flying cut can be employed to further reduce cycle time.
6. Safety First: Equipped with photocells, active and passive safety systems, the machine complies with safety regulations. Real-time production data storage ensures operational safety and efficiency.
7. Emergency Response: In case of tape depletion, the machine stops, communicates an emergency, and resumes production seamlessly from the last completed profile when replenished.

The profiler consists of motorized rollers controlled by feedback via encoders to ensure a precision of +/- 0.5mm.

The machine allows for the interchangeability of  roll forming lines to easily replace the entire profiling line, minimizing downtime.

Through the PLC, with optional software (Industry 4.0), it is possible to monitor production data and the machine’s operational status in real-time on your computer, offering an enhanced user experience.

Technology, Safety, and CE Compliance

The machine features photodetectors, detection sensors, and both active and passive safety systems to protect the operator while ensuring compliance with CE regulations. Additionally, the optional Industry 4.0 software enables real-time production monitoring, providing greater control over the process.

Advantages and Customization Options

• Hydraulic Units: Customizable to meet specific production requirements, allowing additional processing capabilities.
• Quick Tooling Changeover: The machine allows for rapid tooling exchanges, minimizing downtime and increasing productivity.

PROFILING MACHINE FEATURES FOR DRYWALL PROFILES:

• Technical Specifications

  • Decoiler Capacity: 2,000 kg
  • Max Working Width: 350 mm
  • Material Thickness: 0.3 – 4 mm
  • Power Rating: 8.5 – 12.5 kW
  • Internal Roll Diameter: 480-750 mm
  • Blade Material: X210Cr12 (58-60 HRC)
  • Transmission: Gear drive
  • Control: PLC Tex Computer, Schneider Electric electronics

PROFILES ACHIEVABLE WITH ROLL FORMING MACHINE FOR DRYWALL

Omega Drywall profile

Profiles for Drywall Studs and Tracks

Profiles for Perimeter and Suspended Ceilings for Drywall

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