Drywall profiles - ROLL FORMING MACHINE FOR DRYWALL
FEATURES
The OPM ROLL FORMING MACHINE FOR DRYWALL is designed to make metal profiles for drywall
PRODUCTIVITY: 25-30m/min
CUTTING PRECISION: +/- 0.5 mm
MATERIAL: Galvanized sheet 6/x
DESCRIPTION OF AUTOMATIC ROLL FORMING MACHINE FOR DRYWALL
Discover a cutting-edge, CE-compliant automatic roll forming machine for drywall profiles. Our state-of-the-art equipment is engineered with precision and adheres to the highest industry standards. Boost your drywall profile production efficiency with our machine, strategically designed to be search engine optimized for those seeking automated solutions.
Roll forming Machine for Drywall- Key Features:
- CE-Compliant Design: Our machine is built on an electro-welded and painted base, meeting CE regulations to ensure top-notch quality and safety.
- Advanced Control System: The motorized profiling roller line is meticulously controlled by a PLC through an encoder, guaranteeing seamless operations and precise profile creation.
- Versatile Functionality: Equipped with a motorized unwinder, tape centering system, hydraulic power unit, and more, our machine offers comprehensive features for diverse drywall profile requirements.
- Workflow Optimization: The PLC, coupled with intuitive software, efficiently manages and optimizes the production workflow, ensuring smooth and error-free operations.
- Remote Control Capability: Seamlessly control the profiler remotely through the PLC, providing flexibility and convenience in managing your production processes.
- Customizable Operations: The profiler can be easily adapted with additional hydraulic units for specific profile operations, offering flexibility for varied production needs.
Roll forming Machine for Drywall- Workflow Sequence:
- Data Input: Input processing details, such as length, profile type, and desired quantity into the PLC for automatic production initiation.
- Autonomous Production: Alternatively, utilize a manually entered or remotely transmitted cutting list, empowering the machine to operate autonomously and enhance production efficiency.
- Coil Processing: Specifically designed for coil processing, our machine handles coils with a maximum capacity of 2 tons, ensuring smooth operation and precise profile creation.
- Precision Profiling: The centering system ensures accurate profiling, adjusting the tape’s position relative to the rollers as needed. A straightening unit corrects any deformations, guaranteeing consistently sized products.
- Efficient Cutting: The dedicated cutting unit ensures precise cutting with standard advancement stop. Optionally, a flying cut can be employed to further reduce cycle time.
- Safety First: Equipped with photocells, active and passive safety systems, the machine complies with safety regulations. Real-time production data storage ensures operational safety and efficiency.
- Emergency Response: In case of tape depletion, the machine stops, communicates an emergency, and resumes production seamlessly from the last completed profile when replenished.
The profiler consists of motorized rollers controlled by feedback via encoders to ensure a precision of +/- 0.5mm.
The machine allows for the interchangeability of roll forming lines to easily replace the entire profiling line, minimizing downtime.
Through the PLC, with optional software (Industry 4.0), it is possible to monitor production data and the machine’s operational status in real-time on your computer, offering an enhanced user experience.
With active and passive safety measures and CE certification, this machine aligns with Italian and European legal requirements, ensuring a secure and compliant manufacturing environment.
Elevate your drywall profile production with this state-of-the-art roll forming solution!
PROFILING MACHINE FEATURES FOR DRYWALL PROFILES:
- Unwinder capacity: 2,000 kg
- Maximum working width: 350 mm
- Inner roll diameter: 480-750 mm
- Line drive power: 8.5 -12.5kw
- Roll forming speed: 25 m/min
- Length tolerance: ±1mm
- Sheet thickness: 0.3-4 mm
- Number of stations: 6-35
- Shaft diameter: 45-55 mm
- Tool material: 42CrMo4 nitrided to 64HRC
- Shaft material: 42CrMo4 28 HRC;
- Blade material: X210Cr12 58-60 HRC
- Transmission type: gear transmission
- Cutting type: Hydraulic shear
- Process control: SCHNEIDER ELECTRIC electronics, PLC Tex Computer
SEE ALSO ROLLFORMING TO CREATE STRUCTURAL PROFILES
PROFILES ACHIEVABLE WITH ROLL FORMING MACHINE FOR DRYWALL
Omega Drywall profile
Profiles for Drywall Studs and Tracks
Profiles for Perimeter and Suspended Ceilings for Drywall
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