Pendulum Robotic Welding System OPM: Advanced Automation for Heavy Metal Carpentry

The pendulum robotic welding system OPM is specifically designed to fully automate the welding process, providing unparalleled precision and safety. With the integration of state-of-the-art technologies such as the Yaskawa robot and the Fronius pulsed welder, this system is the ideal choice for companies involved in heavy metal carpentry, such as those manufacturing scaffolding structures for construction and other projects requiring high precision. The system offers a reliable and efficient solution for those seeking to enhance productivity and reduce human labor.

Features of the Pendulum Robotic Welding System

The system is CE-compliant and includes:

• Yaskawa robot with a dedicated welding torch
• Fronius pulsed welder
• Work cell with perimeter protections and safety light curtains
• Dedicated software for optimizing and managing the welding process
• Centralized electrical system in a dedicated cabinet for easy maintenance and fast diagnostics
• Welding table with motorized rotation
• Protection screen for the operator during welding

Operation of the Welding System

This system features two independent cells, each equipped with rotating turntables. The robot moves in a pendulum mode between the two cells, welding in one while the operator prepares the parts in the other. This approach significantly boosts productivity by reducing downtime, making it ideal for industries like heavy metal carpentry, where speed and precision are critical.

Welding Process

The operator places the workpiece, such as a scaffolding truss, on the motorized table, securing it easily with a quick-locking system. The robotic welding system then begins welding, ensuring uniform, precise welds on all components, delivering exceptional quality.

Safety in the Pendulum Robotic Welding System

The system prioritizes safety with integrated protective features, including safety light curtains and protective screens around the welding process. These active and passive safety measures ensure the system is CE-compliant, guaranteeing full certification and adherence to Italian and European safety standards.

Benefits of the Pendulum Robotic Welding System

• Increased productivity: The system allows for continuous operation, minimizing downtime.
• Enhanced precision: Consistent, high-quality welds with exceptional accuracy.
• Reduced human labor: Automation significantly reduces the physical effort required from operators, ensuring a safer and less physically demanding environment.
• High safety standards: Integrated protections guarantee a secure working environment for operators.
• Easy maintenance: The centralized electrical system makes maintenance and diagnostics fast and simple.

The robotic welding system OPM is the perfect solution for automating welding processes in heavy metal carpentry, improving both the efficiency of production and the quality of welds, while ensuring a safe working environment for operators.

Subscribe our You Tube Channel