Wedges and Stirrups for Formwork: A High-Performance Automatic Machine

Our advanced OPM automatic machine is specifically designed to produce wedges and stirrups for formwork of varying lengths, catering to the construction industry. With exceptional productivity, this machine can produce approximately 6-8 stirrups per minute and around 100 wedges per minute.

The automatic machine for formwork wedges and stakes is designed to provide advanced solutions for producing stakes and wedges of various sizes. 

Key Features of the Machine for Wedges and Stirrups for Formwork

• Production of Formwork Wedges and Stakes: The machine can produce stakes of variable lengths (500mm, 1000mm, 1500mm) with a speed of 1 stake every 15 seconds. For wedges, the productivity is 1 wedge every 0.5 seconds.
• Electronic Management: Equipped with a PLC and dedicated software to manage and optimize the production process, the machine allows you to set the number of stakes and wedges to be produced, adapting to different needs.
• Advanced Components: Includes a motorized uncoiler, an electronic feeder, a double-cylinder hydraulic unit, cutting and bending molds, and a centralized electrical panel. The system is designed to ensure high precision and reliability.
• Processing Workflow: The coil is loaded onto a motorized uncoiler, and the strip passes through a centering system with screw adjustment. Depending on the product type (stakes or wedges), the strip is processed and cut with precision and then bent or ejected onto product collection racks.
• Monitoring and Safety: The PLC controls all operations and manages faults automatically. The machine features photocells to monitor production and an emergency stop button to halt the system in case of anomalies. All active and passive safety measures protect the operator, and the machine is CE certified, complying with Italian and European regulations.

Technical Specifications

• Available Lengths: 500mm, 1000mm, 1500mm
• Stake Productivity: 1 stake every 15 seconds
• Wedge Productivity: 1 wedge every 0.5 seconds
• Standards: CE Compliant

Machine Components

The machine is fully compliant with CE regulations and incorporates state-of-the-art components:

• Hydraulic Unit: Processes the material into the desired shape, whether it’s stirrups or wedges.
• Electronic Rectifier and Feed Unit: Ensures precise alignment and advancement of the material.
• PLC System: Manages operations, optimizes processes, and detects any faults in real-time.
• Conveyor System: Efficiently evacuates wedges to streamline production.
• Customizable Molds: Suitable dies are available for both small and large wedges.

How the Wedges and Stirrups Production Process Works

The production sequence begins with a motorized unwinder that loads the coil. The tape is then centered and processed for high precision. Depending on the selected product, the hydraulic unit creates:

• Wedges: Two mirror wedges per molding cycle, either large or small.
• Stirrups: Tape is cut, shaped, folded, and ejected onto collection brackets.

Production is not simultaneous for both product types, so settings must be adjusted accordingly on the PLC system.

Intelligent Control for Wedges and Stirrups for Formwork

The machine’s PLC acts as its brain, centralizing control over all operations:

• It enables easy setup of product specifications such as type, length, and quantity.
• Real-time data monitoring ensures seamless production.
• Emergency stops and safety alerts maintain operator protection and reduce downtime.

Advanced Safety and Maintenance Features

Safety is a top priority. The machine is equipped with:

• Active devices like safety photocells.
• Passive protections like fixed perimeter guards.
  Additionally, its dedicated electrical panel consolidates all controls, simplifying diagnostics and maintenance.

Optional Enhancements for Increased Efficiency

For greater flexibility, the machine can be equipped with a motorized unwinder with a 1-ton capacity. This accessory includes an inverter for speed adjustment and sensors to detect tape misalignment, further safeguarding the production process.

Superior Design and Durability

Built with premium materials, the machine ensures long-lasting performance. Components like hydraulic systems, pneumatic setups, and specialized molds are engineered to withstand high pressures and rigorous production demands.

Why Choose This Machine for Wedges and Stirrups for Formwork?

Our OPM automatic machine combines innovation, efficiency, and safety to meet the demands of modern construction. Whether you’re producing wedges or stirrups for formwork, this machine ensures accuracy, speed, and reliability.

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