The Machine for Rolling Shutters Axes is a cutting-edge hydraulic system designed for automatic tube processing in the production of rolling shutter axles. This high-tech machine ensures unmatched precision, safety, and flexibility in manufacturing. It streamlines production, delivering excellent results while dramatically reducing processing times for rolling shutter axles.
Precision Positioning with Brushless Motor and Helical Gear Rack
The Machine for Rolling Shutters Axes uses a brushless motor and a helical gear rack to ensure precise tube drilling. These components reduce vibrations, increasing accuracy and making it easier to achieve consistent results for each rolling shutter axle.
High-Torque Motor for Spring Loading with Electromechanical Brake
This machine includes a high-torque motor that loads springs into boxes up to 220 mm in diameter. It can load up to 12 springs simultaneously, allowing for greater versatility in rolling shutter production. The integrated electromechanical brake secures the shaft, maintaining spring tension and enhancing the rolling shutter’s durability.
PLC with Touch Screen and Internet Connectivity
Control the Machine for Rolling Shutters Axes via an industrial PLC system with a 15″ touch screen. This intuitive interface simplifies operations and allows you to monitor and manage the machine remotely. Ethernet connectivity ensures greater flexibility and control in production.
Real-Time Monitoring and Remote Support
With real-time monitoring, production managers can track the machine’s status and operations at any time. If any issues arise, the remote diagnostics and troubleshooting system enables rapid resolution, minimizing downtime and ensuring continuous production.
Automatic Spring Loading with Tension Control
The Machine for Rolling Shutters Axes features an integrated weighing electronics board that automatically adjusts spring loading. This ensures even tension distribution, which reduces mechanical stress and extends the spring’s lifespan. It also guarantees that each rolling shutter remains stable and reliable over time.
Compliant with EU Safety Standards
This machine fully complies with the EU Machine Directive and holds a CE certification. Safety systems, including sensors and protective covers, minimize risks to operators, ensuring a safe working environment.
Supports Multiple Tube Diameters and Drilling Types
The Machine for Rolling Shutters Axes accommodates tubes with diameters like Ø48, Ø60, Ø76, and Ø101 mm. Additionally, it offers various drilling options, such as M8, Ø9, and 25×12 mm slots, giving you flexibility for different rolling shutter applications.
In-House Manufactured Spare Parts for Quick Maintenance
The machine’s components and spare parts are produced in-house, guaranteeing high quality and seamless compatibility. Immediate access to spare parts reduces downtime and ensures smooth, continuous production.
Subscribe to our You Tube page to be updated on the latest news:Â https://www.youtube.com/@OPMSTAMPI
Alternatively, also check Manual Tube Drilling Machine
UFT
The Manual Tube Drilling Machine is designed for drilling holes in tubes of various diameters to create the axis for shutters. The semi-automatic machine, compliant with CE regulations, consists of a base, a hydraulic power unit, an electrical panel, a working unit with opposed cylinders to create concentric holes, a tapping unit, and a punching system to create a slot. Based on the feasibility study conducted, the work sequence is structured as follows:
The tube, already cut to size, is manually marked at the position where the holes for the boxes are to be made.
Then, appropriate adapters are mounted on the machine depending on the diameter of the tube to be processed. By manually positioning the tube at the correct measurement relative to the mark, the machine, activated by the foot pedal, performs opposed and concentric drilling at Ñ„ 9.
With a system of mechanical stops, it is also possible to create a Ñ„ 6.75 hole for subsequent threading to M8.
Once all the drilling on the tube is completed, sometimes at Ñ„ 9 and sometimes at Ñ„ 6.75, the M8 threading is carried out using the dedicated, independent tapping system on the machine.
Finally, using the unit positioned on the right side of the machine, the slot hole is manually created at the beginning and end of the tube.
The machine is self-contained as it includes a hydraulic power unit and an electrical panel, which allow the entire work cycle to be managed via the control buttons and foot pedal.
Type in the type of product you want to realize and discover the wide range of OPM solutions. Alternatively, explore the fields of interest below to find the right solution for your project.
Your requests will be addressed directly to the resource who will be able to respond effectively, in the shortest time possible.
