AUTOMATIC MACHINE FOR PROCESSING ROLLER SHUTTER GUIDES

Key Features of the Roller Shutter Guides Machine

• Bar-Holder Trolley
  The system includes a 10-slot bar-holder trolley, which efficiently handles the movement and feeding of bars. This allows for seamless processing of roller shutter guides.
• Mobile Work Units
  Equipped with mobile work units, the machine performs various operations on the guides. The units can be easily adjusted based on the specific requirements of the guide being processed.
• Labeling and Motorized Unloading
  The machine features a labeling system and a motorized unloading unit. This unit ensures profiles are unloaded without scratches, while a chute and double collector separate recoverable and non-recoverable scrap.
• PLC Console for Easy Control
  The 15″ PLC console offers intuitive controls, allowing operators to manage the entire process with ease. The integrated software enables precise settings, including hole type, rectangular breaks, and bar length. Once the data is entered, pressing START initiates the automated process, and the machine completes the specified operations on the roller shutter guides.

Advanced Production Monitoring with Industry 4.0 Integration

The PLC system includes Industry 4.0 software, providing real-time monitoring of production data and machine status. This technology allows manufacturers to optimize scrap management, as recoverable and non-recoverable scrap are separated into dedicated collectors.

With real-time alerts for any issues, the system ensures efficiency and flexibility in production. Industry 4.0 integration is essential for creating a Smart Factory, offering a fully connected and automated production process. The system also qualifies for tax benefits under Italy’s Industry 4.0 regulations.

Enhanced Connectivity and Control

The OPM machine features advanced interconnectivity through a TCP-IP protocol, allowing it to integrate seamlessly with factory IT systems. The machine can connect with other devices via LAN, providing real-time data on machine operations, productivity, and anomalies.

It can read input from an Excel file and generate production data as output, further enhancing its adaptability to the company’s production workflow.

User-Friendly Interface and Safety Compliance

The roller shutter guides machine is equipped with a 15″ touch screen interface, making operation simple and intuitive. It meets the latest safety and health standards, in compliance with the Machinery Directive 2006/42/EC.

Remote Monitoring and Diagnostics

The machine is designed for remote diagnostics and telemaintenance via Ethernet connection. This allows for easy monitoring of machine status from a distance, ensuring continuous operation and quick response to any issues.

Conclusion

Investing in the OPM automatic machine for roller shutter guides processing offers advanced technology, enhanced productivity, and waste reduction. With Industry 4.0 integration, seamless connectivity, and compliance with CE standards, this machine is the perfect solution for manufacturers looking to improve efficiency in their production lines.