Perforated Structural Profiles Roll Forming Machine 

High-Performance Roll Forming Machine

This roll forming machine produces perforated structural profiles for photovoltaic systems and other industrial applications. The system ensures continuous production at 20-25 meters per minute, maintaining high precision and efficiency.

Efficient and Reliable Production Process for Perforated Structural Profilesfor 

The machine features a fully automatic system compliant with CE regulations. It includes:

• Motorized decoiler with a 2-ton capacity for smooth material feeding.

• Eccentric press with inverter control to regulate perforation speed.

• Electronic feeder with a brushless motor for accurate material advancement.

• Roll forming unit with motorized rollers, synchronized via encoder.

• 15-inch touchscreen PLC, managing and monitoring all operations.

Step-by-Step Operation

First, the coil is loaded onto the motorized decoiler and securely fixed. The strip moves forward, passing through a sensor system that regulates the decoiler speed. The eccentric press perforates the material while keeping perfect synchronization with the feeder.

After perforation, the strip enters the roll forming machine, which shapes the material into the required structural profile. A final cutting system ensures precise lengths with a tolerance of +/- 1 mm. The finished profiles are then automatically transported to the unloading area.

Safety and Automation

To ensure a secure and efficient process, the system includes:

• Photocells to monitor material movement and prevent errors.

• Emergency stop buttons positioned at multiple points.

• A mechanical safety switch, stopping the machine in case of anomalies.

• Industry 4.0 software for real-time monitoring and remote management.

Flexible Configuration for Custom Profiles

This roll forming machine adapts to different production needs. Users can:

• Change the roller set to create profiles of various shapes.

• Modify the press die to adjust perforation patterns.

• Install an interchangeable roll forming cassette for quick profile changes without manual adjustments.

Purchase Incentives for Your Investment

Companies investing in this roll forming machine can benefit from government incentives, including:

• ZES (Special Economic Zones), offering tax reductions for industrial investments.

• Industry 4.0 and 5.0 programs, providing tax credits and accelerated depreciation.

These financial benefits reduce costs and improve the return on investment.

This roll forming machine delivers precision, efficiency, and flexibility for manufacturing perforated structural profiles used in photovoltaic systems and industrial structures.

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